Issue #1,094 | Celebrating 24 Years of CAD Reporting | 3 May 2021
by Ralph Grabowski
The core idea of Riven is that it corrects manufacturing problems by comparing 3D printed parts to the source CAD model. Its software lets you see defects in 3D printed parts and then make changes so that the designs are 3D-printed better the next time around.
Riven’s product is turnkey: it is software that runs in a browser and comes with 3D data management in a cloud; a turntable for rotating the printed models; and optionally includes Riven’s own 3D scanner. You can substitute certain models of other 3D scanners.
Although it was designed to diagnose parts made by any manufacturing method, the company found that early adopters tended to be ones who make sintered metal parts through metal binder-jet (MJB) printing.
The MBJ 3D printing process goes through steps shown by the figure below. The cost proportioned to each stage is roughly 10% -- 20% -- 10% -- 25% -- 35%. In red is the typical manual checking stage. Manual checking can miss defects such as warp and so result in scrap parts or failures in the field.
So Riven checks parts before the process gets too expensive; see “release valves” in the figure below. It wants to solve
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problems in getting from design to manufacturing
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manufacturing waste; currently 25% of manufacturing is scrapped (perhaps a $3 trillion-cost, globally), with side effects of excessive shipping and labor costs
How Riven Works
The Riven software reads data from 3D scanners from several vendors; the company provides its own Propel scanner. Data from the Propel scanner can be exported as a STEP file for use in CAD programs.
The part is placed on Riven’s turntable, about the size of a laptop. As the turntable turns, the scanner captures 3D data of the top and sides of the part in about a minute; a single viewpoint is captured in a couple of seconds. To capture the bottom surface of a part, flip it over and scan again. The software stitches the two scans together. Founder James Page says this is much faster than CMMs [coordinate measuring machines].
Once the scan is complete, you switch to the Riven.ai 3D Cloud Platform, which captures, stores, and analyzes the scan data. The software runs in browsers, and so even phones can be used to view models to collaborate remotely and solve problems in the field.
The software shows the result of the scan, and compares it with the source CAD model; it does not edit scans. Riven shows you where 3D printing may have failed by showing you several different versions of the scan:
1. The raw scan shows areas in pink as unscanned surfaces. See figure below.
2. Riven compares the scan with the CAD model:
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Red areas — the 3D print is too large (by more than 0.5mm in the figure below) than the CAD model
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Blue areas — too small
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Gray areas — 0% deviation from CAD model
In the figure above, the blue shows that the fan blades warped downwards, a problem common with 3D printing. As well, the hole through the center should actually be too small, so that it can be drilled and reamed later in the production process.
3. Riven’s go/no-go gauge shows surfaces that are out by more than a specific distance, such as more than 0.5mm in the figure below.
A slider lets you dynamically change the gauge distance, as some surfaces might need a tighter tolerance. In some cases, inexact surfaces might be okay in the final product.
4. With these results in hand, you go back to the CAD program and adjust the design, like adding support collars, making the central hole smaller so that it can be drilled properly, and adding supports so that the blades do not sag during printing (shown in blue in the figure below).
5. Re-print and re-scan the redesigned part, and then go back into to the Riven software to check that there is now very little red or blue, as shown below. Holes are left correctly undersized, as indicated by pink.
Riven has one more mode: Measure mode is useful for measuring scanned parts, especially those that are hard to measure with calipers. Riven recognizes basic shapes, allowing measurements of surfaces like partial cylinders or between nearly-parallel planes. The basic shapes are colorized in the figure below.
Q&A
Q: The handout refers to Riven being useful for “NPI” but does not define what it stands for.
A: The term NPI refers to New Product Introduction. This is where designers iterate adjustments to models and manufacturing parameters to achieve acceptable parts.
Q: Where did the name Riven come from?
A: The word Riven refers to a divide or split, something being “riven apart.” We see the divide between physical parts and digital data as critical to bridge, so to reduce a significant amount of waste in manufacturing. We want to own that with our name.
Q: What is the accuracy of the system?
A: Repeatability is 10 microns, accuracy is 50 microns (0.0008" and 0.002" respectively).
Q: How are hidden areas scanned?
A: The scanner sees about 45 degrees into a hole; you can reposition the part to get all the way through short holes. For longer holes, you either cut the part in half, or else fill the volume with silicon and scan that. As well, Riven can take data from other scanners [that specialize in holes].
Q: What are the largest and smallest sizes that can be scanned?
A: As small as a dime and as big as a lunchbox, roughly 0.2" to 12".
Q: Are reference faces offered?
A: They are on our roadmap.
Q: Can the go/no-go areas be varied on different sections of a part?
A: We are looking into that. In the meantime, the slider lets you move the threshold for one area of the part, then for another area.
Q: Are there limitations on surface finishes that can be scanned?
A: Most parts can be scanned, but chrome-plated, transparent, black parts should be covered with a scanning spray. A new sublimating spray called AESUB goes on and then disappears on its own, leaving no residue. This makes it easy to scan parts that previously were challenging.
Q: Does Riven read tolerances from Solidworks models?
A: Today, you set the tolerance range in Riven. In the future, we might work with MBE [tolerances defined in model-based engineering tags].
Q: How do you handle large parts?
A: You do multiple poses; the system will know they are all of the same part. It might have difficulty with perfectly symmetric parts, like spheres, so you should place markings on them.
Q: How secure is your browser-based system,?
A: We are built on AWS [Amazon Web services] and use the best protocols to keep data secure. We have some aerospace and defense customers, who are satisfied with our security. We encrypt all the data in our system, both at rest and in transit.
Q: What is the cost?
A: The subscription is $4,500 a year with the sensor and software that can be used by up to ten people. The 3D models and annotations can be shared with an unlimited number of viewers.
An annual subscription will cost your team less than a couple of round trip tickets to China.
And in Other News
CAD to Cloud takes 3D models — parts, assemblies, and drawings — from Solidworks and uploads them to an Onshape account. It handles tasks like simultaneous editing, change tracking, and markups.
The software is currently free and in beta. www.cadtocloud.com
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Open Design Alliance updates its free Open IFC Viewer to v2.3:
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Measure distances along IFC models, and snap to the nearest vertex
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Save IFC models as interactive 3D PDF files, and snapshot images as raster files
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Display models with anti-aliasing and ground shadows
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Spin the view cube for easier 3D navigation
Download the viewer for Windows or MacOS from openifcviewer.com.
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AirShaper introduces Aerodynamic Shape Optimization to generate sensitivity maps of an object’s surface in two simulations, and then morph the shape of the object automatically. The result is drag reduction in fewer iterations.
Pricing starts at $50 per simulation and $6,000 per optimization. Learn more at airshaper.com.
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Mensch und Maschine Software reports that Q1 revenues of its software were up 8%, but that revenues from its Autodesk reselling biz are down 14% so far in 2021.
Total Q1 revenues for the German firm are the equivalent of US$87 million. Monica Schnitger has the details for you at schnitgercorp.com/?p=18216.
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Here is a post that appeared recently on my WorldCAD Access blog:
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Lawsuit ended: ITC vs. Gstarsoft Ends in Settlement
You can subscribe to the WorldCAD Access blog’s RSS feed through Feed Burner at feeds.feedburner.com/WorldcadAccess.
Letters to the Editor
Re: Q&A From Onshape’s User Conference
Your comments on Onshape are acceptable, except for one detail. Maybe 1% of the CAD world uses it. I am not saying it is terrible or poor software. But it all comes back to the marketplace.
As a service bureau, should we (or really, could we) support that 1% of the market? Or provide services for that 80/20% rule (Catia, NX, Creo, Solidworks, and yes, some Autodesk)? The point is we cannot.
We are building a large-scale power reactor system for a client now. They did their prototypes in Onshape. What are we going to use for design work? Solidworks. Then after Phase I of the design, we move into Ansys and Comsul for simulation. The company has zero interest in bringing the final design back into Onshape when completed .
I get the efforts of Onshape and BricsCAD. But it is very hard to support the 1% marketplace.
- Scott Shuppert
CAD/CAM Services
The editor replies: The latest number suggested by PTC is that they have perhaps 13,000 paying Onshape users. I think that PTC will phase out Onshape as a commercial product, and it might do the same in education. It does not make sense for PTC to promote software to schools when it is incompatible with Creo; the former employs the Parasolid kernel, while the latter the Granite kernel.
As for BricsCAD, it is remarkable software that out-AutoCADs AutoCAD but with numbers (in the range of 300,000) that after nearly 20 years of development are small enough to puzzle me.
Re: A Contractor’s View of BIM
Some brief comments on parts i and ii and the letters about part i.
1. The not-fully stated issue is this: Who has the knowledge to put all relevant and correct information into the BIM? Mr. Stachoni proposes putting the model in the hands of the GC [general contractor], but the knowledge is not there. Most of it is diffused among the subcontractors and trade associations and vendors in a combination of printed codes and manuals and a lot of experienced brains. GCs stay in business by shifting risk of error to subs.
2. Dave Edwards is right on in contrasting upper management and the guys in the back of the room. Tech sales people always focus on the benefits of a new technology and downplay or ignore the implementation costs. Probably the majority of the observable benefits of BIM have come from IPD [integrated project delivery].
3. Jess Davis grasps the differences between “normal” manufacturing and construction. The core difference is that the latter is continually building complex prototypes and starting with architects who are paid little to design, and are almost as much artists as engineers.
4. Matt Stachoni’s idea of GCs fully owning and coordinating the BIM is intriguing, but I wonder if anyone has tried it? IPD gets part way there. I would be very interested to read write-ups of such an experiment from the perspectives of many participants.
- Leo Schlosberg
Re: Understanding the Divide
Brilliant book, thanks.
- Tom Foster (via WorldCAD Access)
Space and Light
Notable Quotable
“Please make a note of your password so you can change it when our data gets breached.”
- Management Speak (@managerspeak on Twitter)
Thank You, Readers
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